CablePro AI — Intelligent Cable Design Platform

Project Board

14 active projects · March 2026 · UAE Industrial

Active Projects

↑ 3 this month

Cable Length (km)

1,247

⚠ 3 routes TBC

Est. Value (AED)

8.4M

↑ 18% QoQ

Compliance Checks

11/14

3 pending AI check

ERP Invoices

2 overdue sync

Design5

CP-2031

ADNOC HV Refinery Feeder Cable

Cu 11kVIndustrialUrgent🤖 AI Active

Ahmed K.

15 Mar

CP-2032

Masdar Solar Farm LV Distribution

Cu LVIndustrial

Sara M.

22 Mar

CP-2035

KIZAD Control Cable Network

ControlIndustrial

Ravi P.

30 Mar

Review3

CP-2025

DEWA 33kV Substation Feeder

Cu 33kVUrgent🤖 AI Checked

Mohammed R.

10 Mar

CP-2026

Abu Dhabi Port Armoured Cable

ArmouredIndustrial

Ahmed K.

12 Mar

Approved2

CP-2020

Ruwais Petrochemical MV Feed

Cu 6.6kVApproved

Sara M.

05 Mar

Quotation2

CP-2017

Etihad Rail Traction Power Supply

Cu 33kVInfrastructure🤖 AI Costed

Mohammed R.

02 Mar

Production1

CP-2012

Emirates Steel HV Distribution

Cu 11kVIn Production

Ravi P.

28 Feb

ERP / Invoice1

CP-2008

ADNOC Pipeline Armoured Cable

ArmouredInvoice Ready

Ahmed K.

22 Feb

Electrical Calculations

IEC 60287 · IEC 60502 · IEC 60364 · Auto-calculated from design

🔢 Input Parameters

Conductor Size (mm²)

Voltage (kV)

No. of Cores

Installation Method

Ambient Temp (°C)

Route Length (km)

Load (A)

Current Rating

412

Amperes (A)

IEC 60287 — Trefoil, buried 0.8m

Resistance (DC)

0.0754

Ω/km @ 20°C

IEC 60228 — Class 2 stranded Cu

Resistance (AC)

0.0812

Ω/km @ 90°C

With skin & proximity effect

Inductance

0.282

mH/km

Trefoil formation, s=72mm

Capacitance

0.334

μF/km

XLPE εr = 2.3

Voltage Drop

1.84

% over 5.2km

At 380A load — Within 5% limit ✓

Short Circuit

34.2

kA (1s)

IEC 60909 — Adiabatic method

Charging Current

6.32

A/km

At 11kV, 50Hz

Power Loss

11.7

kW total

I²R losses at full load

⚡ Short Circuit Withstand Check

Parameter	Calculated	Required	Status
Conductor SC Withstand	34.2 kA	≥ 25 kA	✓ PASS
Screen SC Withstand	8.4 kA	≥ 5 kA	✓ PASS
Armour SC Withstand	18.7 kA	≥ 15 kA	✓ PASS
Voltage Drop	1.84%	≤ 5%	✓ PASS
Operating Temperature	82°C	≤ 90°C	✓ PASS

Bill of Materials & Costing

Auto-generated BOM · Material costs · Labour · ERP-ready export

📦 Bill of Materials — CP-2031 ADNOC HV Refinery

#	Material	Spec	Qty	Unit	Unit Cost (AED)	Total (AED)
1	Copper Conductor	Cu Stranded 240mm² Class 2	15,600	kg	38.50	600,600
2	XLPE Insulation	Thermoset XLPE 3.4mm	4,200	kg	18.20	76,440
3	Semi-con Screen	XLPE Semi-conducting 0.8mm	620	kg	22.00	13,640
4	Cu Tape Screen	Cu Tape 0.1mm overlap	890	kg	41.00	36,490
5	Bedding Compound	PVC ST2 2.5mm	1,840	kg	8.40	15,456
6	SWA Armour	Galvanised Steel Wire 2.5mm	5,200	kg	6.80	35,360
7	Outer Sheath	PVC ST2 Black 3.2mm	2,100	kg	8.40	17,640
8	Cable Joints	11kV Heat Shrink 3-Core	4	No.	4,200	16,800
9	Cable Terminations	11kV Indoor/Outdoor Kit	6	No.	2,800	16,800

Cost Summary

Material SupplyAED 829,226

Cable InstallationAED 156,000

Civil Works / TrenchingAED 104,000

Joints & TerminationsAED 33,600

Testing & CommissioningAED 52,000

Engineering & DesignAED 36,000

Total (excl. VAT)AED 1,210,826

🤖 AI Cost Insights

✓ Material cost within budget range

⚠ Cu price up 4.2% vs last quarter — consider hedging

💡 Switching to 300mm² saves 8.4% on conductor cost

🤖 Similar ADNOC projects averaged AED 1.18M — this is within normal range

Compliance Pre-Check

IEC · BS · ADDC · DEWA · UL Standards — AI-powered verification

IEC 60502-2 (11kV Cable)

✓ PASS

✅ Insulation thickness 3.4mm (min 3.0mm)

✅ Conductor screen ≥ 0.5mm

✅ Metallic screen cross-section adequate

✅ Outer sheath min 2.0mm — actual 3.2mm

✅ Voltage test 4U₀ for 4 hours passed

IEC 60228 (Conductor)

✓ PASS

✅ Cu Class 2 stranded — 240mm²

✅ Max DC resistance 0.0754 Ω/km @ 20°C

✅ Circular stranded construction

✅ Tinned copper not required for XLPE

ADDC/AADC Spec (UAE)

⚠ REVIEW

✅ SWA armour required for direct burial ✓

✅ Black outer sheath PVC ST2 ✓

⚠️ Drum length max 500m — route requires 3 drums

⚠️ Joint bay spacing to be confirmed on route drawing

✅ Cable markers at 10m intervals required ✓

IEC 60287 (Current Rating)

✓ PASS

✅ Calculated rating 412A > required 380A

✅ Derating for 30°C ambient applied

✅ Derating for trefoil formation applied

✅ Soil thermal resistivity 1.0 K·m/W assumed

Fire Performance

✓ PASS

✅ IEC 60332-3 flame retardant

✅ Halogen-free outer sheath (LSZH option)

✅ Smoke emission IEC 61034

Environmental / RoHS

✓ PASS

✅ RoHS 2 compliant materials

✅ UV resistant outer sheath

✅ Operating temp range -20°C to +90°C

✅ Min bending radius 12×OD = 869mm

Project Board

Cable Designer

⚙️ Cable Configuration

📐 Layer Construction

Electrical Calculations

🔢 Input Parameters

Current Rating

Resistance (DC)

Resistance (AC)

Inductance

Capacitance

Voltage Drop

Short Circuit

Charging Current

Power Loss

⚡ Short Circuit Withstand Check

Bill of Materials & Costing

📦 Bill of Materials — CP-2031 ADNOC HV Refinery

🤖 AI Cost Insights

Compliance Pre-Check